Ultrabake™ Washer Caps

Ultrabake™ Washer Caps

Purpose

Ultrabake™ Washer Caps are designed to mask plain or threaded holes and studs; they will mask off the hole or stud and leave a circular grounding or earthing area around it.

How the product is used

The cap is applied by being pushed over the stud until the grounding diameter is tight against the face of the area to be masked. The cap is removed by being pulled off. It can be used as a plug by being pushed into the hole. For a hole in sheet metal the cap can be pulled into the hole. However, on holes we would recommend a plug such as the UW series of washer plugs or the UWPP series of washer pull plugs. If the cap is used as a plug it can be pushed into place using a rounded end rod or dowel.

Recommended for

Powder coating, E-coating, Plating, Anodizing, Spray painting

Temperature Range

Maximum temperature 600°F (315°C)

Design Features

Dual Purpose - The cap can cover studs or plug holes
Sizes - This series offers sizes specifically designed for metric threaded studs
Labor saving - The washer design eliminates the need for two-stage masking
Flexible - The cap is flexible so it can fit a range of different diameters
Tight Fit - Caps are flexible enough to stretch over large diameters and form a tight fit
Reusable - The caps are reusable depending on the application
Color coded - The caps are color coded to ease identification and sorting
Identification - The Shercon name is on the cap

Storage conditions

Items should be stored in dry conditions at an ambient temperature of between 55°F (13°C) and 85°F (30°C). It is important to rotate stock and use the product in the order that it is received.

MaterialsMaterial

WC Washer Caps are made from Ultrabake™. For complete details of the material download the Material Sheet.

Custom SizesCustom Sizes

Custom sizes are available of this design. Tooling charges would be applicable to custom sizes. Existing production tools cannot be modified to produce a different length or diameter version of a standard cap.

ColorsColors

Custom colors are available; however, they are subject to a minimum order quantity. It may not be possible to match colors exactly.

IdeasIdeas

These products can be used in similar applications.

Ultrabake™ Washer Pull Plugs (UWPP) can be used to mask plain or threaded through holes and will also mask a washer area around the hole

Ultrabake™ Sheeting (US) can be used to increase the washer area. If the washer diameter isn't large enough for your application consider a washer cut from Ultrabake™ Sheeting to fit under the largest diameter.

Ultrabake™ Caps (SC) or Ultrabake™ Tubing (UT) can be inserted into the washer cap to create a smaller inside diameter.

DownloadsDownloads

Product Information

Product Data Sheet

Material Sheet


All Products

Complete Technical Pack