Ultrabake™ Washer Pull Plugs

Ultrabake™ Washer Pull Plugs

Purpose

Ultrabake™ Washer Pull Plugs are designed to mask plain and threaded holes; they will mask off the hole and leave a circular grounding or earthing area around the hole.

How the product is used

The hole must be a through hole.

The plug is applied by being pulled into the hole. The narrow end of the plug is placed into the hole, and then the operator uses the narrower end to pull the larger end through the hole. As the plug is pulled the larger diameter stretches and becomes smaller, allowing the plug to fit through the hole. Once the grounding diameter is tight against the face of the area to be masked, the plug is released. The plug then forms a tight seal on the hole and the grounding area.

One end of the plug is similar in design to a pull plug, whilst the area above the grounding diameter can be used as a handle to remove the plug.

Recommended for

Powder coating, E-coating, Plating, Anodizing, Spray painting

Temperature Range

Maximum temperature 600°F (315°C)

Design Features

Dual purpose - In addition to masking a components grounding area, the plug can be pulled into holes that are counter sunk to mask off the faces of the countersink
Two stage - The large and small diameters help with insertion
Handle - The handle area above the grounding diameter helps with removal
Sizes - This series offers sizes specifically designed for metric threaded holes
Visible - The handle area above the grounding diameter makes the plug easier to see on the component
Labor saving - The washer design eliminates the need for two-stage masking
Tight fit - The grounding diameter can be pulled down onto the area to be masked
Reusable - The plugs are reusable depending on the application
Color coded - The Plugs are color coded to ease identification and sorting
Identification - The Shercon name is on the plug

Storage conditions

Items should be stored in dry conditions at an ambient temperature of between 55°F (13°C) and 85°F (30°C). It is important to rotate stock and use the product in the order that it is received.

MaterialsMaterial

UWPP Washer Pull Plugs are made from Ultrabake™. For complete details of the material download the Material Sheet.

Custom SizesCustom Sizes

Custom sizes are available of this design. Tooling charges would be applicable to custom sizes. Existing production tools cannot be modified to produce a different length or diameter version of a standard plug.

ColorsColors

Custom colors are available; however, they are subject to a minimum order quantity. It may not be possible to match colors exactly.

IdeasIdeas

These products can be used in similar applications.

Ultrabake™ Washer Pull Plugs Long Series (UWPPLS) are a similar design to the Ultrabake™ Washer Pull Plug and will also mask the hole and a concentric diameter around the hole for a through hole.

Ultrabake™ Hollow Washer Plugs (HWP) will mask the hole and a concentric diameter around the hole.

Ultrabake™ Step Plugs (SP) can be pushed into holes to mask the hole and a concentric diameter around the hole.

Ultrabake™ Sheeting (US) can be used to increase the washer area. If the washer diameter isn't large enough for your application consider a washer cut from Ultrabake™ Sheeting to fit under the largest diameter.

DownloadsDownloads

Product Information

Product Data Sheet

Material Sheet


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